Resveratrol

Resveratrol, a powerful natural polyphenol, is predominantly found in peanuts, grapes (especially red wine), knotweed, mulberry, and other plant sources. Nature predominantly presents resveratrol in the trans form, which theoretically offers higher stability compared to the cis form. The effectiveness of resveratrol primarily stems from its trans structure. Given the considerable demand for resveratrol in the market, its extraction from plants remains challenging due to low concentration and high costs. Consequently, the synthesis of resveratrol through chemical methods has become the primary approach for its production and development.

Natural antioxidants have numerous health benefits. They play a crucial role in preventing cardiovascular disease by inhibiting platelet aggregation and reducing blood lipids, thus effectively reducing the incidence of coronary heart disease. Additionally, they have shown potential in preventing and treating Alzheimer's disease and cancer. Another advantage of natural antioxidants is their ability to strengthen the body's immunity, leading to a healthier and more robust immune system. Overall, the inclusion of natural antioxidants in our diet or through supplementation can greatly contribute to our overall well-being.

Resveratrol is a versatile product that can be synthesized, fermented, or extracted from plants, each with its own specific application in various industries. These industries include dietary supplements, cosmetics, and food and beverage, with market demand expected to increase in the future. As such, improving the production technology of resveratrol is essential in ensuring high-performance and quality output. The potential market for resveratrol is huge and will require continuous efforts in research and development to cater to the growing demand from downstream industries.

Our manufacturing process begins with the procurement of raw material vegetation, specifically bark. After carefully selecting the bark, we proceed to operate our crushing workshop to transform it into a finer texture. Once crushed, the powdered raw material is then fed into our production line.
To achieve our desired end product, we employ the use of a lytic enzyme during the full dissolving stage. This enzymatic process helps break down the components of the raw material to create a uniform and homogenous solution. To ensure purity, the dissolved mixture undergoes a rigorous filtration and separation process.
Next, we move on to refining and purifying the solution. This step involves the removal of any impurities or unwanted substances present, resulting in a high-quality product. Once purified, the solution is subjected to a meticulous drying process to eliminate moisture and solidify the desired product.
Finally, the dried product is carefully packed to preserve its quality and extend its shelf life. Our packaging ensures proper protection from external factors, allowing the finished product to be distributed and stored efficiently.

Production cycle: 20 days

1. Complete and perfect equipment configuration:

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We have a total of ten reactors available for use in our facility. Among them are six stainless steel refiner reactors with a capacity of 6500 liters each. Additionally, we have four enamel reactors, also with a capacity of 6500 liters. These reactors are essential for our operations and enable us to efficiently carry out various processes.

We have two production lines for countercurrent dissolution, each with a length of 30 meters and fully automated.

The distillation process in the factory requires a massive amount of steam, along with a substantial solvent recycling. To facilitate this, the factory utilizes the evenly distributed steam from the industrial park, which has a normal steam pressure of 8 kilograms, equivalent to 8 atmospheres. The factory's owned boiler is utilized to a lesser extent due to the significant amount of steam already available to the factory.

2. Cost advantages:

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3. Huge Scale Production Workshop:

To extract berberine, the factory has a warehouse that occupies 5,000 square meters and can soak up to 80 tons of raw material at once. The soaking process continues until the bark turns white, indicating that the target product of berberine is fully dissolved in a solvent, usually ethanol. After the process is complete, the soak liquid goes through a series of refining and purification processes before it is dried. Depending on the buyer’s preference, the berberine can be delivered in powdered or non-powdered form. The finished berberine is obtained after all the processes are completed.

4. Quality advantages:

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There are minor dissimilarities in content between the titrametric method and HPLC inspection. The levels of palmatine and jatrorrhizine in the sample adhere to the guidelines stated in the Chinese Pharmacopoeia of 2015, and the concentration of heavy metals complies with the regulations for export purposes.

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